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ELECTRIC MOTOR
POWER
|
AIR DISCHARGE CAPACITY FAD |
RATED SPEED |
AIR DISCHARGE VALVE SIZE |
WEIGHT | DIMENSIONSD ( L * W*H ) |
|
BY0075 |
7.5 |
1.00 m³/min
|
2900RPM
|
DN15
(R1/2")
|
200KG |
980MM*650MM*880MM
|
BY0011 |
11 |
1.70m³/min
|
2920RPM3
|
DN20
(R3/4")
|
300KG | 1150MM*750MM*1000MM |
BY0015 |
15 |
2.25m³/min
|
2920RPM
|
DN20
(R3/4")
|
330KG | 1150MM*750MM*1000MM |
BY0022 |
22 |
3.40m³/min
|
2940RPM |
DN25
(R1")
|
430KG | 1300MM*850MM*1170MM |
BY0037 |
37 |
6.10m³/min
|
2920RPM |
DN40
(R1-1/2")
|
620KG | 1430MM*1010MM*1285MM |
An air compressor machine is a mechanical device that converts power (typically from an electric motor, diesel engine, or gasoline engine) into potential energy stored in pressurized air (compressed air). Compressed air is used in a wide range of applications across industries, from powering tools to inflating tires and even in manufacturing processes. Below is a comprehensive overview of air compressor machines, including their types, working principles, applications, and key features.
Air compressors are classified based on their design and working principle. The main types include:
These compressors work by trapping a fixed amount of air and reducing its volume to increase pressure.
Reciprocating (Piston) Compressors:
Use pistons driven by a crankshaft to compress air.
Common in small workshops, garages, and home use.
Available in single-stage (for low pressure) and two-stage (for higher pressure) models.
Rotary Screw Compressors:
Use two interlocking helical screws (rotors) to compress air.
Ideal for continuous use in industrial settings.
Known for their efficiency and reliability.
Rotary Vane Compressors:
Use a rotor with sliding vanes to compress air.
Compact and quiet, suitable for small to medium applications.
These compressors use high-speed rotating impellers to accelerate air, which is then slowed down to increase pressure.
Centrifugal Compressors:
Suitable for large-scale industrial applications.
Capable of delivering high volumes of compressed air.
Often used in oil refineries, chemical plants, and large manufacturing facilities.
The basic working principle of an air compressor involves:
Intake:
Air is drawn into the compressor through an intake valve.
Compression:
The air is compressed using one of the methods described above (e.g., pistons, screws, or impellers).
Storage:
Compressed air is stored in a tank for later use.
Discharge:
The pressurized air is released through a discharge valve to power tools or equipment.
Compressor Pump:
The core component that compresses the air.
Motor/Engine:
Provides the power to drive the compressor pump.
Air Tank:
Stores the compressed air for consistent supply.
Pressure Switch:
Automatically starts and stops the compressor to maintain the desired pressure.
Pressure Gauge:
Displays the pressure level in the tank.
Regulator:
Controls the pressure of the air being released.
Cooling System:
Prevents overheating, especially in rotary screw compressors.
Filters:
Remove contaminants from the intake air.
Air compressors are used in a wide range of industries and applications, including:
Industrial:
Powering pneumatic tools (e.g., drills, grinders, nail guns).
Operating machinery and automation systems.
Spray painting and sandblasting.
Automotive:
Inflating tires.
Operating car lifts and air brakes.
Construction:
Powering jackhammers, concrete breakers, and other heavy equipment.
Medical:
Supplying clean, compressed air for medical devices and ventilators.
Home Use:
Inflating sports equipment, cleaning, and small DIY projects.
Agriculture:
Operating sprayers and irrigation systems.
Food and Beverage:
Packaging and bottling processes.
CFM (Cubic Feet per Minute):
The volume of air the compressor can deliver. Choose a CFM rating that meets your tool or application requirements.
PSI (Pounds per Square Inch):
The pressure level the compressor can generate. Higher PSI is needed for heavy-duty applications.
Tank Size:
Larger tanks provide more stored air, reducing the need for the compressor to cycle frequently.
Power Source:
Electric compressors are common for indoor use, while gas/diesel compressors are suitable for outdoor or remote locations.
Portability:
Consider wheeled or portable models for mobility.
Noise Level:
Look for quieter models (measured in decibels) if noise is a concern.
Duty Cycle:
The percentage of time a compressor can run without overheating. A 100% duty cycle is ideal for continuous use.
Versatility: Can power a wide range of tools and equipment.
Efficiency: Pneumatic tools are often lighter and more durable than electric tools.
Safety: No risk of electric shock in hazardous environments.
Cost-Effective: Lower maintenance costs compared to other power sources.
Regularly Check and Change Filters:
Prevents contaminants from entering the system.
Drain the Tank:
Remove moisture to prevent rust and corrosion.
Inspect Hoses and Connections:
Ensure there are no leaks or damage.
Monitor Oil Levels (for oil-lubricated compressors):
Keep the compressor properly lubricated.
Follow the Manufacturer's Guidelines:
Adhere to recommended maintenance schedules.