| Customization: | Available |
|---|---|
| After-sales Service: | Machine Installation, Calculation and Suggestion O |
| Warranty: | 1 Year |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
|---|
| Payment Methods: |
|
|---|---|
| Support payments in USD |
| Secure payments: | Every payment you make on Made-in-China.com is protected by the platform. |
|---|
| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
|---|
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
| Design Speed | 600pcs/min |
| Stable Work Speed | 500-550pcs/min |
| Power Supply | 380V±5%,50HZ(3 phase,4lines,ground-in) |
| Installation | 345KW(excluding air compressor,glue machine) |
| Power Used | 550KW |
| Air Compressor | 0.6-0.8Mpa |
| Product weight Tolerance | ±5 |
| Qualified Rate | ≥97%(excluding glue,splice,raw jointer defectives) |
| Efficiency | ≥85% |
| Machine Size(L*W*H) | 32m*8.5m*5m |
| Working Size(L*W*H) | 35m*13m*7m |
| Machine Weight | 90Tons |
| Machine Color | Rich White(can be designed as customer's demand) |
| Machine Direction | Face the machine from left to right (can be designed as customer's demand) |
Baby Diaper Pants Machine (also known as a Pull-Up Diaper Machine or Training Pants Machine) stands as a fully automated and high-speed production line meticulously designed to create pants-style disposable diapers. These ingenious diapers feature an underwear-like, closed design with flexible elastic waistbands and leg cuffs, crafted to be effortlessly pulled on and off, facilitating toddler mobility and seamless potty training.
| Parameter | Specification |
|---|---|
| Product Type | Pants-Style (Pull-Up) Diapers |
| Target Users | Active toddlers (for mobility) and older infants (for ease of use). |
| Key Features | Elastic waistband all around, pre-formed side seams, stretchable side panels, and a underwear-like fit. |
| Production Speed | 350 ~ 900+ pieces per minute (PPM), depending on machine model and configuration. |
| Size Range | Typically covers M, L, XL, and XXL sizes for toddlers. |
This process diverges from traditional tape-style diaper production, primarily distinguished by the side-sealing and pants-forming stages:
Material Unwinding: Initiates the journey by feeding raw materials like breathable side panel non-woven, top sheet, back sheet, pulp, SAP, and elastic threads.
Core Forming & Lamination: Mirroring tape-style machines, the absorbent core, comprising fluff and SAP, is expertly formed and nestled between protective layers.
Elastic Application: Waist elastics and leg elastics These expertly engineered tension applications are crucial to the fabric of our chassis, ensuring robust integrity and durability.
Chassis Cutting: This key phase involves precision slicing of the continuous laminated web into discrete segments. These are expertly crafted into rectangular or hourglass-shaped diaper chassis, tailored for optimal fit and comfort..
Side Sealing (Crucial Step): At this pivotal juncture, the chassis' front and back are expertly conjoined at the hips using ultrasonic bonding or heat sealing , thereby creating a robust and secure closed pants structure. This step ensures pre-formed side seamsthat are both enduring and comfortable.
Pants Forming & Folding: After sealing, the diaper is meticulously folded-either C-fold or double-fold-to maintain its pristine shape.
Packaging: The final masterpiece is then systematically stacked, accurately counted, and elegantly packaged into bags or flexible pouches for easy distribution.
| Machine Station | Primary Function |
|---|---|
| Unwind Stands | Holds and feeds rolls of side-panel material, top sheet, back sheet, etc. |
| Core Forming Unit | Creates the absorbent core with precise SAP/pulp mix and placement. |
| Elastic Attachment | Applies waistband and leg elastics with controlled tension. |
| Diaper Chassis Drum | A rotating assembly where lamination and precise cutting of the individual chassis occurs. |
| Side Sealing Unit | The defining component. Uses ultrasonic horns or heat wheels to create strong, soft, and flexible side seams. |
| Pants Forming & Folding Unit | Shapes the diaper into its final pants form and folds it for packaging. |
Product Superiority: These machines craft a cutting-edge, effortless pull-up design that today's active toddlers and discerning parents love.
High Efficiency: The seamless integration from raw materials to the final packaged product ensures unparalleled output.
Flexibility: Our state-of-the-art machines excel in producing diverse sizes and adeptly manage varied materials (such as cloth-like back sheets), catering to customer preferences.
Strong & Comfortable Seams: The ultrasonic bonding method ensures seams that are not only robust and free of adhesives but also gentle on delicate skin.
Reduced Labor: With extensive automation from inception to packaging, manual intervention is minimized, enhancing efficiency.
| Aspect | Pants Machine | Tape-Style Machine |
|---|---|---|
| Final Product | Closed, pants-like with side seams. | Open, T-shaped with refastenable side tapes. |
| Core Process | Requires side-sealing unit. | Requires tape-applicator unit. |
| Target Market | Primarily toddlers (potty training stage). | All ages, from newborns to adults. |
| Production Speed | Generally slightly slower due to sealing step. | Can be faster for standard models. |
Our Baby Diaper Pants Machine represents a pinnacle of specialization and technological advancement, meeting the soaring global demand for pull-up diapers. It stands out byforming strong, yet comfy side seams, making it an indispensable asset for manufacturers keen on thriving in the toddler and active baby market. Opting for a dependable and productive pants machine is a vital step in capturing the substantial market share dominated by this avant-garde, user-preferred diaper style.
){kind=link}