High-Speed Disposable Baby Diaper Machine Production Equipment Setup

Product Description

MACHINE DETAILS
The dimensions of our sophisticated full servo H-shape pull up baby diaper machine production line are 32m*8.5m*5m, contingent upon the client's specific product needs, with an impressive machine weight of approximately 90 tons. This state-of-the-art machine boasts an advanced servo control system coupled with an intelligent configuration,featuring a seamless integration of a program system, tension system, driven system, packaging system, safety mechanism, and a precise web guiding system. With unparalleled production capacity, it operates continuously with minimal interruptions, achieving a remarkable working speed of 600 pieces per minute, enabling the swift production of vast quantities of baby pants. The uncoiling process remains exceptionally stable during splicing, which can be executed automatically or controlled via button splicing. The splicing speed is easily adjustable on the operation screen, and the raw material roll diameter can be finely tuned to optimize material usage.
 

Design Speed	600pcs/min
Stable Work Speed	500-550pcs/min
Power Supply	380V±5%,50HZ(3 phase,4lines,ground-in)
Installation	345KW(excluding air compressor,glue machine)
Power Used	550KW
Air Compressor	0.6-0.8Mpa
Product weight Tolerance	±5
Qualified Rate	≥97%(excluding glue,splice,raw jointer defectives)
Efficiency	≥85%
Machine Size(L*W*H)	32m*8.5m*5m
Working Size(L*W*H)	35m*13m*7m
Machine Weight	90Tons
Machine Color	Rich White(can be designed as customer's demand)
Machine Direction	Face the machine from left to right (can be designed as customer's demand)

Understanding that a baby's skin is far more sensitive than an adult's, we ensure our machine employs top-tier raw materials and a meticulously designed diaper structure. This comprehensive approach ensures the baby's delicate skin remains protected, comfortable, and dry throughout the day. Our product structure comprises upper & lower tissue (or airlaid), cotton core infused with SAP, ADL, PE film, Front tape, Topsheet hydrophilic, Leg cuff hydrophobic nonwoven, 'S' cut side, and Waistband online. The machine is proficient in producing baby diapers across four sizes (M/L/XL/XXL) and is easily adaptable to manufacture a variety of diaper types utilizing a cutting-edge full servo drive digital system, tailored to the customer's design specifications.
Our infrastructure includes both factories and export companies, housing 16 dedicated production lines. We specialize in manufacturing baby diaper machines, adult diaper machines, sanitary napkin machines, and more. Consistently, we produce 6 machine production lines monthly, adhering to rigorous safety and quality standards, ensuring unparalleled quality in our machines.

Baby Diaper Pants Machine (also renowned as a Pull-Up Diaper Machine or Training Pants Machine) represents a cutting-edge, fully automated, high-speed production line expertly crafted to manufacture pants-style disposable diapers.These innovative diapers showcase a closed, underwear-like design, complete with elastic waistbands and leg cuffs, facilitating easy pull-on and pull-off functionality, thereby enhancing toddler mobility and streamlining potty training.

1. Core Product Output & Specifications

 

 

Parameter	Specification
Product Type	Pants-Style (Pull-Up) Diapers
Target Users	Active toddlers (for mobility) and older infants (for ease of use).
Key Features	Elastic waistband all around, pre-formed side seams, stretchable side panels, and a underwear-like fit.
Production Speed	350 ~ 900+ pieces per minute (PPM), depending on machine model and configuration.
Size Range	Typically covers M, L, XL, and XXL sizes for toddlers.

2. Key Production Process Flow

Our process diverges from conventional tape-style diaper manufacturing, distinguished by its side-sealing and pants-forming stages:

1. Material Unwinding: This stage meticulously feeds essential raw materials such as breathable side panel non-woven, top sheet, back sheet, pulp, SAP, and elastic threads.

2. Core Forming & Lamination: Mirroring tape-style machines, this stage forms the absorbent core made of fluff & SAP and sandwiches it between layers.

3. Elastic Application: Waist elastics and leg elastics are expertly applied under tension to the chassis, ensuring a comfortable fit.

4. Chassis Cutting: The continuous laminated web is skillfully transformed into individual rectangular or hourglass-shaped diaper chassis, tailored for ultimate comfort and fit..

5. Side Sealing (Crucial Step): The front and back sides of the chassis are seamlessly joined at the hips through innovative ultrasonic bonding or precision heat sealing to form the durable closed pants structure. This meticulous process creates the reliable pre-formed side seams.

6. Pants Forming & Folding: The expertly sealed diaper is folded (typically C-fold or double-fold) to achieve its final shape, ensuring a snug fit.

7. Packaging: The immaculate finished pants are stacked, accurately counted, and efficiently packaged into sleek bags or flexible pouches.

3. Major Component Stations

 

 

Machine Station	Primary Function
Unwind Stands	Holds and feeds rolls of side-panel material, top sheet, back sheet, etc.
Core Forming Unit	Creates the absorbent core with precise SAP/pulp mix and placement.
Elastic Attachment	Applies waistband and leg elastics with controlled tension.
Diaper Chassis Drum	A rotating assembly where lamination and precise cutting of the individual chassis occurs.
Side Sealing Unit	The defining component. Uses ultrasonic horns or heat wheels to create strong, soft, and flexible side seams.
Pants Forming & Folding Unit	Shapes the diaper into its final pants form and folds it for packaging.

4. Advantages of Modern Pants Machines

• Product Superiority: Produces the modern, convenient pull-up design that is highly preferred for active toddlers on the move.

• High Efficiency: The seamlessly integrated line from raw material to packaged product ensures maximum output.

• Flexibility: These advanced machines often offer the versatility to produce multiple sizes and accommodate various materials (such as cloth-like back sheets).

• Strong & Comfortable Seams: Ultrasonic bonding creates seams that are not only strong but also free of glue and gentle against the skin.

• Reduced Labor: With high automation throughout forming to packaging, manual handling is minimized, enhancing efficiency.

5. Comparison with Tape-Style Diaper Machines

 

 

Aspect	Pants Machine	Tape-Style Machine
Final Product	Closed, pants-like with side seams.	Open, T-shaped with refastenable side tapes.
Core Process	Requires side-sealing unit.	Requires tape-applicator unit.
Target Market	Primarily toddlers (potty training stage).	All ages, from newborns to adults.
Production Speed	Generally slightly slower due to sealing step.	Can be faster for standard models.

The Baby Diaper Pants Machine is a sophisticated and technologically advanced line designed to meet the escalating global demand for pull-up diapers. Its distinctive capability-creating strong, comfortable side seams-makes it a crucial asset for manufacturers aiming to excel in the toddler and active baby market segment. Investing in this reliable and efficient pants machine is a strategic move to capture the substantial market share dominated by this contemporary, user-friendly diaper design.

We warmly invite you to choose us and encourage you to contact us at your earliest convenience.

MACHINE FEATURES
 

MACHINE PRODUCTION WORKSHOP
 

FINISHED PRODUCTS

OUR ADVANTAGES