Compact Baby Diaper Making Machine with High Performance Output

Product Description

MACHINE DETAILS
The dimensions of the state-of-the-art full servo H-shape pull up baby diaper machine production line are 32m*8.5m*5m, tailored based on client specifications, with an approximate machine weight of 90 tons. This machine is equipped with advanced servo control and an intelligent system configuration,including a sophisticated program system, precision tension system, efficient driven system, innovative packaging system, comprehensive safety system, and precise web guiding system. Boasting a high production capacity, it operates seamlessly with minimal interruptions, achieving an impressive working speed of 600 pieces per minute, enabling the rapid production of a vast quantity of baby pants in a remarkably short time. The uncoiling remains stable during splicing, with functionalities for both automatic and manual button splicing. Splicing speed is adjustable via the user-friendly operation screen. Raw material roll diameter for splicing can be finely tuned to optimize material savings.
 

Design Speed	600pcs/min
Stable Work Speed	500-550pcs/min
Power Supply	380V±5%,50HZ(3 phase,4lines,ground-in)
Installation	345KW(excluding air compressor,glue machine)
Power Used	550KW
Air Compressor	0.6-0.8Mpa
Product weight Tolerance	±5
Qualified Rate	≥97%(excluding glue,splice,raw jointer defectives)
Efficiency	≥85%
Machine Size(L*W*H)	32m*8.5m*5m
Working Size(L*W*H)	35m*13m*7m
Machine Weight	90Tons
Machine Color	Rich White(can be designed as customer's demand)
Machine Direction	Face the machine from left to right (can be designed as customer's demand)

Recognizing that a baby's skin is far more delicate than an adult's, this machine ensures the highest quality of raw materials and a meticulously rationalized product structure. The use of top-tier raw materials and the carefully designed product architecture of this full servo H-shape pull up baby diaper machine production line offers gentle care for a baby's sensitive skin, ensuring it stays comfortable and dry throughout the day. The product structure consists of an upper & lower tissue (or airlaid), a cotton core mixed with SAP, an ADL, a PE film, front tape, a hydrophilic topsheet, hydrophobic nonwoven leg cuffs, 'S' cut sides, and an online waistband. Capable of producing baby diapers in four sizes (M/L/XL/XXL), this machine also offers customization for various diaper types. It's equipped with a convenient full servo drive digital system for swift product size adjustments according to customer design.
With our extensive manufacturing capabilities, we operate factories and export companies, housing 16 production lines dedicated to producing baby diaper machines, adult diaper machines, and sanitary napkin machines. We maintain a monthly output of six production lines, all manufactured under stringent safety and quality standards, ensuring top-notch machine quality.

Baby Diaper Pants Machine (also known as a Pull-Up Diaper Machine or Training Pants Machine) is an entirely automated, high-speed production line meticulously designed for creating pants-style disposable diapers. These diapers embody an underwear-like closed design with elastic waistbands and leg cuffs, facilitating easy on-and-off action to support toddler mobility and potty training.

1. Core Product Output & Specifications

 

 

Parameter	Specification
Product Type	Pants-Style (Pull-Up) Diapers
Target Users	Active toddlers (for mobility) and older infants (for ease of use).
Key Features	Elastic waistband all around, pre-formed side seams, stretchable side panels, and a underwear-like fit.
Production Speed	350 ~ 900+ pieces per minute (PPM), depending on machine model and configuration.
Size Range	Typically covers M, L, XL, and XXL sizes for toddlers.

2. Key Production Process Flow

The process diverges from typical tape-style diaper production, showcasing unique features in the side-sealing and pants-forming stages:

1. Material Unwinding: Initiates the flow of raw materials including breathable side panel non-woven, top sheet, back sheet, pulp, SAP, and elastic threads with precision.

2. Core Forming & Lamination: Analogous to tape-style machines, the absorbent core (fluff & SAP) is formed and expertly sandwiched between layers.

3. Elastic Application: Waist elastics and leg elastics are meticulously applied under tension to the diaper's chassis.

4. Chassis Cutting: The seamlessly continuous laminated web undergoes precise cutting to create individual rectangular or hourglass-shaped diaper chassis, ensuring optimal fit and comfort for every little one.

5. Side Sealing (An Indispensable Step): The expertly designed front and back sides are delicately joined at the hips through ultrasonic bonding or heat sealing technology , forming a secure closed pants structure. This innovative process results in the flawlessly pre-formed side seams.

6. Pants Forming & Folding: The perfectly sealed diaper is artistically folded (typically C-fold or double-fold) to establish its enduring form and style.

7. Packaging: The meticulously finished pants are systematically stacked, accurately counted, and elegantly packaged into bags or flexible pouches, ready for the market.

3. Major Component Stations

 

 

Machine Station	Primary Function
Unwind Stands	Holds and feeds rolls of side-panel material, top sheet, back sheet, etc.
Core Forming Unit	Creates the absorbent core with precise SAP/pulp mix and placement.
Elastic Attachment	Applies waistband and leg elastics with controlled tension.
Diaper Chassis Drum	A rotating assembly where lamination and precise cutting of the individual chassis occurs.
Side Sealing Unit	The defining component. Uses ultrasonic horns or heat wheels to create strong, soft, and flexible side seams.
Pants Forming & Folding Unit	Shapes the diaper into its final pants form and folds it for packaging.

4. Advantages of Modern Pants Machines

• Product Superiority: Generates the cutting-edge, user-friendly pull-up design highly favored for active toddlers seeking freedom of movement.

• High Efficiency: The seamlessly integrated line, stretching from raw material to finished, packaged product, ensures unparalleled output.

• Flexibility: These advanced machines are engineered to produce multiple sizes and adeptly handle various materials (including cloth-like back sheets) with ease and precision.

• Strong & Comfortable Seams: Ultrasonic bonding delivers seams that are not only robust and adhesive-free but also gentle and soothing against delicate skin.

• Reduced Labor: Comprehensive high automation from initial forming to final packaging significantly reduces the need for manual intervention.

5. Comparison with Tape-Style Diaper Machines

 

 

Aspect	Pants Machine	Tape-Style Machine
Final Product	Closed, pants-like with side seams.	Open, T-shaped with refastenable side tapes.
Core Process	Requires side-sealing unit.	Requires tape-applicator unit.
Target Market	Primarily toddlers (potty training stage).	All ages, from newborns to adults.
Production Speed	Generally slightly slower due to sealing step.	Can be faster for standard models.

The Baby Diaper Pants Machine stands as a specialized and technologically advanced line, expertly designed to meet the expanding global demand for pull-up diapers. Its hallmark capability-crafting strong, comfortable side seams-positions it as a critical asset for manufacturers determined to excel in the toddler and active baby market segment. Investing in a dependable and high-performing pants machine proves to be a strategic move to capture the substantial market share commanded by this forward-thinking, user-friendly diaper design.

We warmly invite you to select us and encourage you to reach out at your earliest convenience.

MACHINE FEATURES
 

MACHINE PRODUCTION WORKSHOP
 

FINISHED PRODUCTS

OUR ADVANTAGES