Superior Baby Diaper Production Line with Enhanced Efficiency Rate

Product Description

MACHINE DETAILS
The size of the full servo H-shape pull up baby diaper machine production line is 32m*8.5m*5m (based on the product provided by the client) and the machine weight is approximately 90 tons. The machine is equipped with a cutting-edge servo control and smart system configuration, including a state-of-the-art program system, tension system, driven system, packaging system, safety system, and web guiding system,providing an impressive high production capacity. It operates continuously with minimal interruptions, boasting a remarkable working speed of 600 pieces per minute, enabling the production of a large quantity of baby pants swiftly. The uncoiling remains stable during splicing, and splicing can be performed automatically or manually via button control. The splicing speed is adjustable on the operation screen, and the roll diameter of the raw material splicing type can be precisely tuned to optimize material usage.
 

Design Speed	600pcs/min
Stable Work Speed	500-550pcs/min
Power Supply	380V±5%,50HZ(3 phase,4lines,ground-in)
Installation	345KW(excluding air compressor,glue machine)
Power Used	550KW
Air Compressor	0.6-0.8Mpa
Product weight Tolerance	±5
Qualified Rate	≥97%(excluding glue,splice,raw jointer defectives)
Efficiency	≥85%
Machine Size(L*W*H)	32m*8.5m*5m
Working Size(L*W*H)	35m*13m*7m
Machine Weight	90Tons
Machine Color	Rich White(can be designed as customer's demand)
Machine Direction	Face the machine from left to right (can be designed as customer's demand)

Understanding the delicateness of a baby's skin compared to adults, the machine emphasizes the importance of high-quality raw materials and an intelligent product structure. This full servo H-shape pull up baby diaper machine production line ensures the baby's skin remains comfortably dry and cared for throughout the day. The sophisticated product structure includes upper & lower tissue (or airlaid), a cotton core blended with SAP, ADL, PE film, front tape, hydrophilic topsheet, leg cuff hydrophobic nonwoven, and 'S' cut sides with an online waistband. It can adeptly produce four sizes of baby diapers (M/L/XL/XXL) and can be customized to manufacture diverse types of baby diapers, thanks to a convenient and swift full servo drive digital number change system, tailored to the customer's design specifications.
With our expansive factory footprint and export capabilities, we operate 16 production lines, specializing in crafting machines for baby diapers, adult diapers, and sanitary napkins. We maintain a monthly output of 6 machine production lines, all adhering to stringent machine safety and quality benchmarks, guaranteeing prime machine quality.

Baby Diaper Pants Machine (also known as a Pull-Up Diaper Machine or Training Pants Machine) is a fully automated, high-speed production line meticulously engineered to craft pants-style disposable diapers. These innovative diapers feature a closed, underwear-like design complete with elastic waistbands and leg cuffs, tailored for easy pull-on and pull-off, enhancing toddler mobility and aiding in potty training.

1. Core Product Output & Specifications

 

 

Parameter	Specification
Product Type	Pants-Style (Pull-Up) Diapers
Target Users	Active toddlers (for mobility) and older infants (for ease of use).
Key Features	Elastic waistband all around, pre-formed side seams, stretchable side panels, and a underwear-like fit.
Production Speed	350 ~ 900+ pieces per minute (PPM), depending on machine model and configuration.
Size Range	Typically covers M, L, XL, and XXL sizes for toddlers.

2. Key Production Process Flow

The production technique distinctly differs from that of tape-style diapers, primarily due to the specialized side-sealing and pants-forming stages:

1. Material Unwinding: This stage feeds raw materials such as breathable side panel non-woven, top sheet, back sheet, pulp, SAP, and elastic threads.

2. Core Forming & Lamination: In a manner akin to tape-style machines, the absorbent core composed of fluff and SAP is formed and seamlessly sandwiched between layers.

3. Elastic Application: This involves the application of waist elastics and leg elastics under tension to the chassis, ensuring a snug and effective fit.

4. Chassis Cutting: The seamless, laminated web is meticulously cut into distinct rectangular or hourglass-shaped diaper chassis.

5. Side Sealing (A Pivotal Step): The expertly crafted front and back sides of the chassis are securely joined at the hips using ultrasonic bonding technology or precision heat sealing techniques to flawlessly form the closed pants structure, creating pre-formed, robust side seams.

6. Pants Forming & Folding: The sealed diaper undergoes a precise folding process (typically C-fold or double-fold) to set its form.

7. Packaging: The immaculately finished pants are expertly stacked, accurately counted, and neatly packaged into bags or flexible pouches.

3. Major Component Stations

 

 

Machine Station	Primary Function
Unwind Stands	Holds and feeds rolls of side-panel material, top sheet, back sheet, etc.
Core Forming Unit	Creates the absorbent core with precise SAP/pulp mix and placement.
Elastic Attachment	Applies waistband and leg elastics with controlled tension.
Diaper Chassis Drum	A rotating assembly where lamination and precise cutting of the individual chassis occurs.
Side Sealing Unit	The defining component. Uses ultrasonic horns or heat wheels to create strong, soft, and flexible side seams.
Pants Forming & Folding Unit	Shapes the diaper into its final pants form and folds it for packaging.

4. Advantages of Modern Pants Machines

• Product Superiority: Crafts the contemporary, user-friendly pull-up design coveted by active toddlers.

• High Efficiency: The integrated production line, spanning from raw material to packaged product, ensures maximum output.

• Flexibility: State-of-the-art machines adeptly produce multiple sizes and skillfully handle various materials (such as cloth-like back sheets).

• Strong & Comfortable Seams: Ultrasonic bonding results in seams that are exceptionally strong, devoid of glue, and gentle against the skin.

• Reduced Labor: With high levels of automation from formation to packaging, manual handling is significantly minimized.

5. Comparison with Tape-Style Diaper Machines

 

 

Aspect	Pants Machine	Tape-Style Machine
Final Product	Closed, pants-like with side seams.	Open, T-shaped with refastenable side tapes.
Core Process	Requires side-sealing unit.	Requires tape-applicator unit.
Target Market	Primarily toddlers (potty training stage).	All ages, from newborns to adults.
Production Speed	Generally slightly slower due to sealing step.	Can be faster for standard models.

The Baby Diaper Pants Machine is a cutting-edge, highly specialized line designed to meet the escalating global demand for comfortable pull-up diapers. Its key attribute-forming durable, cozy side seams-positions it as an essential asset for manufacturers targeting the competitive toddler and active baby market. Opting for a dependable and efficient pants machine is a strategic move to seize a significant portion of the market dominated by this innovative, user-friendly diaper design.

We warmly invite you to choose us and encourage you to reach out at your earliest convenience.

MACHINE FEATURES
 

MACHINE PRODUCTION WORKSHOP
 

FINISHED PRODUCTS

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