| Customization: | Available |
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| After-sales Service: | Machine Installation, Calculation and Suggestion O |
| Warranty: | 1 Year |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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| Payment Methods: |
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| Support payments in USD |
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| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
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| Design Speed | 600pcs/min |
| Stable Work Speed | 500-550pcs/min |
| Power Supply | 380V±5%,50HZ(3 phase,4lines,ground-in) |
| Installation | 345KW(excluding air compressor,glue machine) |
| Power Used | 550KW |
| Air Compressor | 0.6-0.8Mpa |
| Product weight Tolerance | ±5 |
| Qualified Rate | ≥97%(excluding glue,splice,raw jointer defectives) |
| Efficiency | ≥85% |
| Machine Size(L*W*H) | 32m*8.5m*5m |
| Working Size(L*W*H) | 35m*13m*7m |
| Machine Weight | 90Tons |
| Machine Color | Rich White(can be designed as customer's demand) |
| Machine Direction | Face the machine from left to right (can be designed as customer's demand) |
Baby Diaper Pants Machine (also known as a Pull-Up Diaper Machine or Training Pants Machine) represents a fully automated, high-speed production line expertly designed to produce pants-style disposable diapers.These diapers are crafted with a closed, underwear-like design featuring elastic waistbands and leg cuffs, facilitating easy pull-on and removal, enhancing toddler mobility and potty training.
| Parameter | Specification |
|---|---|
| Product Type | Pants-Style (Pull-Up) Diapers |
| Target Users | Active toddlers (for mobility) and older infants (for ease of use). |
| Key Features | Elastic waistband all around, pre-formed side seams, stretchable side panels, and a underwear-like fit. |
| Production Speed | 350 ~ 900+ pieces per minute (PPM), depending on machine model and configuration. |
| Size Range | Typically covers M, L, XL, and XXL sizes for toddlers. |
This process differs from tape-style diaper production due to the specific side-sealing and pants-forming phases:
Material Unwinding: This stage involves feeding raw materials such as breathable side panel non-woven, top sheet, back sheet, pulp, SAP, and elastic threads.
Core Forming & Lamination: The process is akin to tape-style machines where the absorbent core of fluff and SAP is formed and laminated between layers.
Elastic Application: During this stage, waist elastics and leg elastics are meticulously applied under tension to the diaper chassis, enhancing fit and comfort.
Chassis Cutting: Experience precision in every cut as the continuous laminated web is expertly transformed into individual rectangular or hourglass-shaped diaper chassis.
Side Sealing (Crucial Step): Witness the seamless integration as the front and back sides of the chassis are expertly joined at the hips through ultrasonic bonding or heat sealing to create a robust and secure closed pants structure. This pivotal step crafts the pre-formed side seams.
Pants Forming & Folding: Embrace perfection as the sealed diaper is meticulously folded, typically in a C-fold or double-fold, setting its shape with precision.
Packaging: Revel in efficiency as the finished pants are systematically stacked, counted, and elegantly packaged into bags or flexible pouches.
| Machine Station | Primary Function |
|---|---|
| Unwind Stands | Holds and feeds rolls of side-panel material, top sheet, back sheet, etc. |
| Core Forming Unit | Creates the absorbent core with precise SAP/pulp mix and placement. |
| Elastic Attachment | Applies waistband and leg elastics with controlled tension. |
| Diaper Chassis Drum | A rotating assembly where lamination and precise cutting of the individual chassis occurs. |
| Side Sealing Unit | The defining component. Uses ultrasonic horns or heat wheels to create strong, soft, and flexible side seams. |
| Pants Forming & Folding Unit | Shapes the diaper into its final pants form and folds it for packaging. |
Product Superiority: Unleash the future of convenience with the modern, easy-to-use pull-up design that is the top choice for active toddlers everywhere.
High Efficiency: Our integrated line, from raw material intake to packaged perfection, is engineered to maximize output and efficiency.
Flexibility: These advanced machines are designed to produce multiple sizes and expertly handle different materials (e.g., luxurious cloth-like back sheets).
Strong & Comfortable Seams: Ultrasonic bonding ensures seams that are not only strong and glue-free but also soft and gentle against tender skin.
Reduced Labor: With high automation from forming to packaging, manual handling is minimized, optimizing labor resources.
| Aspect | Pants Machine | Tape-Style Machine |
|---|---|---|
| Final Product | Closed, pants-like with side seams. | Open, T-shaped with refastenable side tapes. |
| Core Process | Requires side-sealing unit. | Requires tape-applicator unit. |
| Target Market | Primarily toddlers (potty training stage). | All ages, from newborns to adults. |
| Production Speed | Generally slightly slower due to sealing step. | Can be faster for standard models. |
The Baby Diaper Pants Machine stands as a specialized and technologically advanced solution that meets the burgeoning global demand for pull-up diapers. Its hallmark capability-forming strong, comfortable side seams-is indispensable for manufacturers aiming to excel in the competitive toddler and active baby market segment. Investing in a reliable, efficient pants machine is a strategic decision that empowers you to secure a significant share of this modern, user-friendly diaper market.
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