| Customization: | Available |
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| After-sales Service: | Machine Installation, Calculation and Suggestion O |
| Warranty: | 1 Year |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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| Payment Methods: |
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| Support payments in USD |
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| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
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| Design Speed | 600pcs/min |
| Stable Work Speed | 500-550pcs/min |
| Power Supply | 380V±5%,50HZ(3 phase,4lines,ground-in) |
| Installation | 345KW(excluding air compressor,glue machine) |
| Power Used | 550KW |
| Air Compressor | 0.6-0.8Mpa |
| Product weight Tolerance | ±5 |
| Qualified Rate | ≥97%(excluding glue,splice,raw jointer defectives) |
| Efficiency | ≥85% |
| Machine Size(L*W*H) | 32m*8.5m*5m |
| Working Size(L*W*H) | 35m*13m*7m |
| Machine Weight | 90Tons |
| Machine Color | Rich White(can be designed as customer's demand) |
| Machine Direction | Face the machine from left to right (can be designed as customer's demand) |
Baby Diaper Pants Machine (also known as a Pull-Up Diaper Machine or Training Pants Machine) is a state-of-the-art, fully automated high-speed production line tailored to manufacture pants-style disposable diapers.These diapers feature a convenient, underwear-like closed design with elastic waistbands and leg cuffs. This innovative design ensures easy wear and removal, supporting toddler mobility and aiding in effective potty training.
| Parameter | Specification |
|---|---|
| Product Type | Pants-Style (Pull-Up) Diapers |
| Target Users | Active toddlers (for mobility) and older infants (for ease of use). |
| Key Features | Elastic waistband all around, pre-formed side seams, stretchable side panels, and a underwear-like fit. |
| Production Speed | 350 ~ 900+ pieces per minute (PPM), depending on machine model and configuration. |
| Size Range | Typically covers M, L, XL, and XXL sizes for toddlers. |
Our process stands out from tape-style diaper production, primarily because of the innovative side-sealing and pants-forming stages:
Material Unwinding: This stage systematically feeds raw materials such as breathable side panel non-woven, top sheet, back sheet, pulp, SAP, and elastic threads.
Core Forming & Lamination: Similar to tape-style machines, the absorbent core (fluff & SAP) is formed and sandwiched between layers.
Elastic Application: Waist elastics and leg elastics are meticulously applied under tension to the chassis, ensuring a snug fit and optimal performance.
Chassis Cutting: The seamless, continuous laminated web is expertly cut into individual pieces, offering either rectangular or hourglass-shaped diaper chassis for diverse needs.
Side Sealing (Crucial Step): The front and back portions of the chassis are skillfully joined at the hips through innovative ultrasonic bonding or precision heat sealing to form a secure closed pants structure, resulting in exquisitely pre-formed side seams.
Pants Forming & Folding: The sealed diaper is meticulously folded (typically C-fold or double-fold), locking in its perfect shape.
Packaging: The completed pants are efficiently stacked, precisely counted, and thoughtfully packaged into bags or flexible pouches, ready for distribution.
| Machine Station | Primary Function |
|---|---|
| Unwind Stands | Holds and feeds rolls of side-panel material, top sheet, back sheet, etc. |
| Core Forming Unit | Creates the absorbent core with precise SAP/pulp mix and placement. |
| Elastic Attachment | Applies waistband and leg elastics with controlled tension. |
| Diaper Chassis Drum | A rotating assembly where lamination and precise cutting of the individual chassis occurs. |
| Side Sealing Unit | The defining component. Uses ultrasonic horns or heat wheels to create strong, soft, and flexible side seams. |
| Pants Forming & Folding Unit | Shapes the diaper into its final pants form and folds it for packaging. |
Product Superiority: Produces cutting-edge, user-friendly pull-up designs that are the top choice for active toddlers.
High Efficiency: An integrated line from raw material to packaged product, guaranteeing maximum output and productivity.
Flexibility: These advanced machines can effortlessly produce a variety of sizes and accommodate an array of different materials (such as cloth-like back sheets), meeting diverse consumer preferences.
Strong & Comfortable Seams: Ultrasonic bonding creates robust, adhesive-free seams that are gentle and soft against delicate skin.
Reduced Labor: With high automation from forming to packaging, it significantly reduces the need for manual handling.
| Aspect | Pants Machine | Tape-Style Machine |
|---|---|---|
| Final Product | Closed, pants-like with side seams. | Open, T-shaped with refastenable side tapes. |
| Core Process | Requires side-sealing unit. | Requires tape-applicator unit. |
| Target Market | Primarily toddlers (potty training stage). | All ages, from newborns to adults. |
| Production Speed | Generally slightly slower due to sealing step. | Can be faster for standard models. |
The Baby Diaper Pants Machine represents a specialized, state-of-the-art production line that meets the increasing global demand for convenient pull-up diapers. It excels increating strong, comfortable side seams-empowering manufacturers to thrive in the competitive toddler and active baby market. Choosing a reliable and efficient pants machine is a strategic move to capture a substantial share of this modern, consumer-friendly diaper market.
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