| Customization: | Available |
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| After-sales Service: | Machine Installation, Calculation and Suggestion O |
| Warranty: | 1 Year |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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| Design Speed | 600pcs/min |
| Stable Work Speed | 500-550pcs/min |
| Power Supply | 380V±5%,50HZ(3 phase,4lines,ground-in) |
| Installation | 345KW(excluding air compressor,glue machine) |
| Power Used | 550KW |
| Air Compressor | 0.6-0.8Mpa |
| Product weight Tolerance | ±5 |
| Qualified Rate | ≥97%(excluding glue,splice,raw jointer defectives) |
| Efficiency | ≥85% |
| Machine Size(L*W*H) | 32m*8.5m*5m |
| Working Size(L*W*H) | 35m*13m*7m |
| Machine Weight | 90Tons |
| Machine Color | Rich White(can be designed as customer's demand) |
| Machine Direction | Face the machine from left to right (can be designed as customer's demand) |
Baby Diaper Pants Machine (commonly referred to as a Pull-Up Diaper Machine or Training Pants Machine) is an innovative, fully automated, high-speed production line meticulously designed for the creation of pants-style disposable diapers.These diapers offer a closed, underwear-like design featuring elastic waistbands and leg cuffs, enabling easy pull-on and removal, promoting enhanced toddler mobility and aiding in potty training.
| Parameter | Specification |
|---|---|
| Product Type | Pants-Style (Pull-Up) Diapers |
| Target Users | Active toddlers (for mobility) and older infants (for ease of use). |
| Key Features | Elastic waistband all around, pre-formed side seams, stretchable side panels, and a underwear-like fit. |
| Production Speed | 350 ~ 900+ pieces per minute (PPM), depending on machine model and configuration. |
| Size Range | Typically covers M, L, XL, and XXL sizes for toddlers. |
This process is distinct from traditional tape-style diaper manufacturing, especially in its side-sealing and pants-forming phases:
Material Unwinding: Supplies raw materials such as breathable side panel non-woven, top sheet, back sheet, pulp, SAP, and elastic threads.
Core Forming & Lamination: Mirrors the process of tape-style machines where the absorbent core, a blend of fluff and SAP, is crafted and carefully laminated between layers.
Elastic Application: Waist elastics and leg elastics are intricately applied under tension to the chassis, ensuring secure and comfortable wear.
Chassis Cutting: The seamless creation of individual diaper chassis is achieved by cutting the continuous laminated web into precisely shaped rectangular or hourglass configurations, ensuring a flawless fit every time..
Side Sealing (Crucial Step): The pivotal process involves joining the chassis' front and back sides at the hips through state-of-the-art ultrasonic bonding or efficient heat sealing to craft the perfectly closed pants structure. This step results in pre-formed, resilient side seams.
Pants Forming & Folding: Once sealed, the diaper is expertly folded in styles such as C-fold or double-fold, solidifying its intended shape.
Packaging: Finalized pants are systematically stacked, precisely counted, and neatly packaged into bags or flexible pouches for delivery.
| Machine Station | Primary Function |
|---|---|
| Unwind Stands | Holds and feeds rolls of side-panel material, top sheet, back sheet, etc. |
| Core Forming Unit | Creates the absorbent core with precise SAP/pulp mix and placement. |
| Elastic Attachment | Applies waistband and leg elastics with controlled tension. |
| Diaper Chassis Drum | A rotating assembly where lamination and precise cutting of the individual chassis occurs. |
| Side Sealing Unit | The defining component. Uses ultrasonic horns or heat wheels to create strong, soft, and flexible side seams. |
| Pants Forming & Folding Unit | Shapes the diaper into its final pants form and folds it for packaging. |
Product Superiority: The machine excels in producing the latest, user-friendly pull-up design that is a favorite amongst active toddlers and their parents.
High Efficiency: By integrating the entire process from raw materials to packaged products, the line maximizes output with unparalleled efficiency.
Flexibility: These advanced machines are adept at producing a range of sizes and accommodating various materials (including cloth-like back sheets), ensuring versatility.
Strong & Comfortable Seams: The use of ultrasonic bonding yields durable seams that are adhesive-free, ensuring they are gentle on the skin.
Reduced Labor: With high automation from forming to packaging, manual handling is significantly reduced, enhancing productivity.
| Aspect | Pants Machine | Tape-Style Machine |
|---|---|---|
| Final Product | Closed, pants-like with side seams. | Open, T-shaped with refastenable side tapes. |
| Core Process | Requires side-sealing unit. | Requires tape-applicator unit. |
| Target Market | Primarily toddlers (potty training stage). | All ages, from newborns to adults. |
| Production Speed | Generally slightly slower due to sealing step. | Can be faster for standard models. |
The Advanced Pull Up Baby Diaper Machine is a cutting-edge solution designed to meet the increasing global demand for convenient pull-up diapers. This machine's hallmark capability-creating robust, comfortable side seams-makes it indispensable for manufacturers keen on thriving in the toddler and active baby segments. Investing in such a reliable, efficient machine is essential for capturing market share in this innovative diaper category.
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