| Customization: | Available |
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| After-sales Service: | Machine Installation, Calculation and Suggestion O |
| Warranty: | 1 Year |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
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| Design Speed | 600pcs/min |
| Stable Work Speed | 500-550pcs/min |
| Power Supply | 380V±5%,50HZ(3 phase,4lines,ground-in) |
| Installation | 345KW(excluding air compressor,glue machine) |
| Power Used | 550KW |
| Air Compressor | 0.6-0.8Mpa |
| Product weight Tolerance | ±5 |
| Qualified Rate | ≥97%(excluding glue,splice,raw jointer defectives) |
| Efficiency | ≥85% |
| Machine Size(L*W*H) | 32m*8.5m*5m |
| Working Size(L*W*H) | 35m*13m*7m |
| Machine Weight | 90Tons |
| Machine Color | Rich White(can be designed as customer's demand) |
| Machine Direction | Face the machine from left to right (can be designed as customer's demand) |
Baby Diaper Pants Machine (also referred to as a Pull-Up Diaper Machine or Training Pants Machine) is a cutting-edge, fully automated, high-speed production line, meticulously crafted to manufacture pants-style disposable diapers.These innovative diapers feature a snug, underwear-like design with elastic waistbands and leg cuffs, promoting easy wearability and supporting toddler mobility and potty training endeavors.
| Parameter | Specification |
|---|---|
| Product Type | Pants-Style (Pull-Up) Diapers |
| Target Users | Active toddlers (for mobility) and older infants (for ease of use). |
| Key Features | Elastic waistband all around, pre-formed side seams, stretchable side panels, and a underwear-like fit. |
| Production Speed | 350 ~ 900+ pieces per minute (PPM), depending on machine model and configuration. |
| Size Range | Typically covers M, L, XL, and XXL sizes for toddlers. |
This process is distinguished from tape-style diaper production due to the unique side-sealing and pants-forming stages:
Material Unwinding: This stage involves feeding the machine with essential raw materials such as breathable side panel non-woven, top sheet, back sheet, pulp, SAP, and elastic threads.
Core Forming & Lamination: Following a similar process to tape-style machines, the absorbent core (consisting of fluff & SAP) is formed and expertly laminated between layers.
Elastic Application: Waist elastics and leg elastics are tensioned and applied meticulously to the diaper's chassis, ensuring a secure and comfortable fit.
Chassis Cutting: In this transformative step, the continuous laminated web is precisely cut into individual components, be it rectangular or hourglass-shaped, to form the diaper chassis..
Side Sealing (Crucial Step): At this pivotal stage, the front and back sides of the chassis are expertly joined at the hips through state-of-the-art ultrasonic bonding or modern heat sealing techniques . This process skillfully creates the pre-formed, durable side seams.
Pants Forming & Folding: The expertly sealed diaper is meticulously folded into a C-fold or double-fold, ensuring its shape and integrity.
Packaging: The finalized pants are efficiently stacked, meticulously counted, and carefully packaged into bags or flexible pouches.
| Machine Station | Primary Function |
|---|---|
| Unwind Stands | Holds and feeds rolls of side-panel material, top sheet, back sheet, etc. |
| Core Forming Unit | Creates the absorbent core with precise SAP/pulp mix and placement. |
| Elastic Attachment | Applies waistband and leg elastics with controlled tension. |
| Diaper Chassis Drum | A rotating assembly where lamination and precise cutting of the individual chassis occurs. |
| Side Sealing Unit | The defining component. Uses ultrasonic horns or heat wheels to create strong, soft, and flexible side seams. |
| Pants Forming & Folding Unit | Shapes the diaper into its final pants form and folds it for packaging. |
Product Superiority: Elevates the production of innovative, convenient pull-up designs that are highly favored by parents of active toddlers.
High Efficiency: With an integrated production line from raw material to finished product, output is maximized effortlessly.
Flexibility: These advanced machines are often capable of producing a variety of sizes while adeptly handling a diversity of materials including cloth-like back sheets, for tailored solutions.
Strong & Comfortable Seams: Ultrasonic bonding technology ensures seams that are robust, glue-free, and gentle on sensitive skin, enhancing user comfort.
Reduced Labor: The high-degree automation from forming to packaging significantly reduces the need for manual labor.
| Aspect | Pants Machine | Tape-Style Machine |
|---|---|---|
| Final Product | Closed, pants-like with side seams. | Open, T-shaped with refastenable side tapes. |
| Core Process | Requires side-sealing unit. | Requires tape-applicator unit. |
| Target Market | Primarily toddlers (potty training stage). | All ages, from newborns to adults. |
| Production Speed | Generally slightly slower due to sealing step. | Can be faster for standard models. |
The Baby Diaper Pants Machine represents a cutting-edge line engineered to meet the escalating global demand for pull-up diapers. Its standout feature-the formation of strong, comfortable side seams-makes it indispensable for manufacturers looking to thrive in the toddler and active baby market segment. Investing in a dependable and highly efficient pants machine is a strategic move to secure a substantial share of this rapidly growing, convenience-driven diaper market.
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