State-of-The-Art Pull up Baby Diaper Machine for Easy Installation

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  • State-of-The-Art Pull up Baby Diaper Machine for Easy Installation
  • State-of-The-Art Pull up Baby Diaper Machine for Easy Installation
  • State-of-The-Art Pull up Baby Diaper Machine for Easy Installation
  • State-of-The-Art Pull up Baby Diaper Machine for Easy Installation
  • State-of-The-Art Pull up Baby Diaper Machine for Easy Installation
  • State-of-The-Art Pull up Baby Diaper Machine for Easy Installation
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Basic Info.

Model NO.
baby pull up diaper
Product Object
Baby
Designed Speed
600PCS/Min
Production Speed
500-550PCS/Min
Computer Control Panel
Computer Control Panel
Product Specification
Large
Automatic Grade
Full Automatic
Certification
CE
Condition
New
Product Size
XXL,XL,L,M,S
Efficiency
>85%
Installation
345kw,Excluding Air Compressor,Glue Machine
Power Used
550kw
Power Supply
380V,50Hz
Air Compressor
0.6-0.8MPa
Wastage
<3%
Qualified Rate
>97%,Excluding Glue,Splice,Raw Jointer Defectives
Raw Materials
Fluff Pulp,Nonwoven,Sap,Adl,PE Film,Spandex,etc.
Machine Size
32m*8.5m*5m
Working Size
35m*13m*7m
Working Weight
90tons
Machine Color
Rich White,Can Be Designed as Customer's Demand
Machine Direction
Face Machine From Left to Right(Fyi)
Transport Package
Export Standard
Specification
New
Trademark
BAYEUX
Origin
China
HS Code
8441809000
Production Capacity
10

Packaging & Delivery

Package Size
3200.00cm * 1200.00cm * 400.00cm
Package Gross Weight
80000.000kg

Product Description

MACHINE DETAILS
The dimensions of the full servo H-shape pull up baby diaper machine production line are expansive, measuring 32m*8.5m*5m (tailored to client specifications), with an approximate weight of 90 tons, showcasing its robust and substantial construction. Outfitted with advanced servo control and a sophisticated smart system configuration, this machine features a comprehensive array of systems:including an intuitive program system, precision tension system, reliable driven system, efficient packaging system, comprehensive safety system, and an advanced web-guiding system.With its remarkable production capacity, the machine operates seamlessly with minimal interruptions, maintaining an impressive working speed of 600 pieces per minute, enabling the rapid production of a vast quantity of baby pants. The system ensures stable uncoiling during splicing, with options for automatic splicing or manual button-controlled splicing. Additionally, the splicing speed is adjustable directly on the user-friendly operation screen. The raw material roll diameter is precisely modifiable for optimal resource conservation.
 
Design Speed 600pcs/min
Stable Work Speed 500-550pcs/min
Power Supply 380V±5%,50HZ(3 phase,4lines,ground-in)
Installation 345KW(excluding air compressor,glue machine)
Power Used 550KW
Air Compressor 0.6-0.8Mpa
Product weight Tolerance ±5
Qualified Rate ≥97%(excluding glue,splice,raw jointer defectives)
Efficiency ≥85%
Machine Size(L*W*H) 32m*8.5m*5m
Working Size(L*W*H) 35m*13m*7m
Machine Weight 90Tons
Machine Color Rich White(can be designed as customer's demand)
Machine Direction Face the machine from left to right
(can be designed as customer's demand)

Given the delicate nature of a baby's skin, the exceptional quality of raw materials and the thoughtful design of the diaper's structure are paramount. This full servo H-shape pull up baby diaper machine production line utilizes superior materials and a well-considered product structure to ensure the utmost care for a baby's sensitive skin, keeping them consistently comfortable and dry throughout the day. The product structure comprises an upper & lower tissue (or airlaid), cotton core blended with SAP, ADL, PE film, front tape, hydrophilic topsheet, hydrophobic nonwoven leg cuffs, 'S' cut sides, and an online waistband. Engineered to produce four sizes of baby diapers (M/L/XL/XXL), the machine can be swiftly reconfigured to manufacture diverse diaper types, thanks to its convenient full servo drive digital number change system, tailored to customer product size specifications.
Our facilities include state-of-the-art factories and export companies, boasting 16 production lines dedicated to crafting baby diaper machines, adult diaper machines, and sanitary napkin machines. We efficiently produce 6 machine lines monthly, adhering to rigorous safety and quality standards, ensuring the highest quality of each machine.

Baby Diaper Pants Machine (also known as a Pull-Up Diaper Machine or Training Pants Machine) is an advanced, fully automated high-speed production line designed specifically for crafting pants-style disposable diapers. These diapers boast a closed, underwear-like design with elastic waistbands and leg cuffs, crafted to be easily pulled on and off, facilitating toddler mobility and aiding in the potty-training process.

1. Core Product Output & Specifications

 
 
Parameter Specification
Product Type Pants-Style (Pull-Up) Diapers
Target Users Active toddlers (for mobility) and older infants (for ease of use).
Key Features Elastic waistband all around, pre-formed side seams, stretchable side panels, and a underwear-like fit.
Production Speed 350 ~ 900+ pieces per minute (PPM), depending on machine model and configuration.
Size Range Typically covers M, L, XL, and XXL sizes for toddlers.

2. Key Production Process Flow

The production process distinctly diverges from that of tape-style diaper manufacturing, particularly in its emphasis on the side-sealing and pants-forming stages, including:

  1. Material Unwinding: Efficiently feeds raw materials such as breathable side panel non-woven, top sheet, back sheet, pulp, SAP, and elastic threads.

  2. Core Forming & Lamination: While similar to tape-style machines in this phase, it forms and laminates the absorbent core (comprising fluff & SAP) between multiple layers.

  3. Elastic Application: Involves the precise integration of waist elastics and leg elastics Specialized tension is applied to the chassis, ensuring a secure and reliable foundation for the diaper's structure.

  4. Chassis Cutting: The seamless, continuous laminated web is precisely segmented into individual diaper chassis, available in versatile rectangular or ergonomic hourglass shapes.

  5. Side Sealing (Crucial Step): The expertly engineered front and back sides of the chassis are seamlessly joined at the hips through advanced ultrasonic bonding technology or innovative heat sealing techniques , crafting a perfectly closed pants structure. This process meticulously creates flawless, pre-formed side seams.

  6. Pants Forming & Folding: The securely sealed diaper is artfully folded, often with a classic C-fold or a precise double-fold, setting its impeccable shape.

  7. Packaging: The expertly finished pants are stacked with precision, accurately counted, and elegantly packaged into sleek bags or flexible, convenient pouches.

3. Major Component Stations

 
 
Machine Station Primary Function
Unwind Stands Holds and feeds rolls of side-panel material, top sheet, back sheet, etc.
Core Forming Unit Creates the absorbent core with precise SAP/pulp mix and placement.
Elastic Attachment Applies waistband and leg elastics with controlled tension.
Diaper Chassis Drum A rotating assembly where lamination and precise cutting of the individual chassis occurs.
Side Sealing Unit The defining component. Uses ultrasonic horns or heat wheels to create strong, soft, and flexible side seams.
Pants Forming & Folding Unit Shapes the diaper into its final pants form and folds it for packaging.

4. Advantages of Modern Pants Machines

  • Product Superiority: This machine effortlessly produces a modern, easy-to-use pull-up design that is a favorite for active and adventurous toddlers.

  • High Efficiency: With an integrated line that seamlessly transitions from raw materials to packaged product, output is maximized for exceptional efficiency.

  • Flexibility: These advanced machines are designed to produce multiple sizes with ease and adeptly manage a variety of materials , including soft, cloth-like back sheets for enhanced comfort.

  • Strong & Comfortable Seams: Cutting-edge ultrasonic bonding results in seams that are robust, glue-free, and luxuriously soft against delicate skin.

  • Reduced Labor: With high levels of automation, from initial forming to final packaging, manual labor is minimized, boosting productivity.

5. Comparison with Tape-Style Diaper Machines

 
 
Aspect Pants Machine Tape-Style Machine
Final Product Closed, pants-like with side seams. Open, T-shaped with refastenable side tapes.
Core Process Requires side-sealing unit. Requires tape-applicator unit.
Target Market Primarily toddlers (potty training stage). All ages, from newborns to adults.
Production Speed Generally slightly slower due to sealing step. Can be faster for standard models.

 

The innovative Baby Diaper Pants Machine is an advanced, specialized line that meets the escalating global demand for convenient pull-up diapers. Its standout feature-creating strong, comfortable side seams-makes it indispensable for manufacturers targeting the thriving toddler and active baby segments. Investing in a reliable, efficient pants machine is a strategic move to capture the substantial market share commanded by this contemporary, user-friendly diaper design.


We warmly invite you to choose us and are ready to assist you at your earliest convenience. Please feel free to contact us anytime.

MACHINE FEATURES
 
State-of-The-Art Pull up Baby Diaper Machine for Easy Installation
State-of-The-Art Pull up Baby Diaper Machine for Easy Installation
State-of-The-Art Pull up Baby Diaper Machine for Easy Installation

MACHINE PRODUCTION WORKSHOP
 
State-of-The-Art Pull up Baby Diaper Machine for Easy Installation
State-of-The-Art Pull up Baby Diaper Machine for Easy Installation
State-of-The-Art Pull up Baby Diaper Machine for Easy Installation

FINISHED PRODUCTS
State-of-The-Art Pull up Baby Diaper Machine for Easy Installation
OUR ADVANTAGES
State-of-The-Art Pull up Baby Diaper Machine for Easy InstallationState-of-The-Art Pull up Baby Diaper Machine for Easy InstallationState-of-The-Art Pull up Baby Diaper Machine for Easy InstallationState-of-The-Art Pull up Baby Diaper Machine for Easy InstallationState-of-The-Art Pull up Baby Diaper Machine for Easy Installation

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