| Customization: | Available |
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| After-sales Service: | Machine Installation, Calculation and Suggestion O |
| Warranty: | 1 Year |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
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| Design Speed | 600pcs/min |
| Stable Work Speed | 500-550pcs/min |
| Power Supply | 380V±5%,50HZ(3 phase,4lines,ground-in) |
| Installation | 345KW(excluding air compressor,glue machine) |
| Power Used | 550KW |
| Air Compressor | 0.6-0.8Mpa |
| Product weight Tolerance | ±5 |
| Qualified Rate | ≥97%(excluding glue,splice,raw jointer defectives) |
| Efficiency | ≥85% |
| Machine Size(L*W*H) | 32m*8.5m*5m |
| Working Size(L*W*H) | 35m*13m*7m |
| Machine Weight | 90Tons |
| Machine Color | Rich White(can be designed as customer's demand) |
| Machine Direction | Face the machine from left to right (can be designed as customer's demand) |
Baby Diaper Pants Machine (also known as a Pull-Up Diaper Machine or Training Pants Machine) is an advanced, fully automated high-speed production line designed specifically for crafting pants-style disposable diapers. These diapers boast a closed, underwear-like design with elastic waistbands and leg cuffs, crafted to be easily pulled on and off, facilitating toddler mobility and aiding in the potty-training process.
| Parameter | Specification |
|---|---|
| Product Type | Pants-Style (Pull-Up) Diapers |
| Target Users | Active toddlers (for mobility) and older infants (for ease of use). |
| Key Features | Elastic waistband all around, pre-formed side seams, stretchable side panels, and a underwear-like fit. |
| Production Speed | 350 ~ 900+ pieces per minute (PPM), depending on machine model and configuration. |
| Size Range | Typically covers M, L, XL, and XXL sizes for toddlers. |
The production process distinctly diverges from that of tape-style diaper manufacturing, particularly in its emphasis on the side-sealing and pants-forming stages, including:
Material Unwinding: Efficiently feeds raw materials such as breathable side panel non-woven, top sheet, back sheet, pulp, SAP, and elastic threads.
Core Forming & Lamination: While similar to tape-style machines in this phase, it forms and laminates the absorbent core (comprising fluff & SAP) between multiple layers.
Elastic Application: Involves the precise integration of waist elastics and leg elastics Specialized tension is applied to the chassis, ensuring a secure and reliable foundation for the diaper's structure.
Chassis Cutting: The seamless, continuous laminated web is precisely segmented into individual diaper chassis, available in versatile rectangular or ergonomic hourglass shapes.
Side Sealing (Crucial Step): The expertly engineered front and back sides of the chassis are seamlessly joined at the hips through advanced ultrasonic bonding technology or innovative heat sealing techniques , crafting a perfectly closed pants structure. This process meticulously creates flawless, pre-formed side seams.
Pants Forming & Folding: The securely sealed diaper is artfully folded, often with a classic C-fold or a precise double-fold, setting its impeccable shape.
Packaging: The expertly finished pants are stacked with precision, accurately counted, and elegantly packaged into sleek bags or flexible, convenient pouches.
| Machine Station | Primary Function |
|---|---|
| Unwind Stands | Holds and feeds rolls of side-panel material, top sheet, back sheet, etc. |
| Core Forming Unit | Creates the absorbent core with precise SAP/pulp mix and placement. |
| Elastic Attachment | Applies waistband and leg elastics with controlled tension. |
| Diaper Chassis Drum | A rotating assembly where lamination and precise cutting of the individual chassis occurs. |
| Side Sealing Unit | The defining component. Uses ultrasonic horns or heat wheels to create strong, soft, and flexible side seams. |
| Pants Forming & Folding Unit | Shapes the diaper into its final pants form and folds it for packaging. |
Product Superiority: This machine effortlessly produces a modern, easy-to-use pull-up design that is a favorite for active and adventurous toddlers.
High Efficiency: With an integrated line that seamlessly transitions from raw materials to packaged product, output is maximized for exceptional efficiency.
Flexibility: These advanced machines are designed to produce multiple sizes with ease and adeptly manage a variety of materials , including soft, cloth-like back sheets for enhanced comfort.
Strong & Comfortable Seams: Cutting-edge ultrasonic bonding results in seams that are robust, glue-free, and luxuriously soft against delicate skin.
Reduced Labor: With high levels of automation, from initial forming to final packaging, manual labor is minimized, boosting productivity.
| Aspect | Pants Machine | Tape-Style Machine |
|---|---|---|
| Final Product | Closed, pants-like with side seams. | Open, T-shaped with refastenable side tapes. |
| Core Process | Requires side-sealing unit. | Requires tape-applicator unit. |
| Target Market | Primarily toddlers (potty training stage). | All ages, from newborns to adults. |
| Production Speed | Generally slightly slower due to sealing step. | Can be faster for standard models. |
The innovative Baby Diaper Pants Machine is an advanced, specialized line that meets the escalating global demand for convenient pull-up diapers. Its standout feature-creating strong, comfortable side seams-makes it indispensable for manufacturers targeting the thriving toddler and active baby segments. Investing in a reliable, efficient pants machine is a strategic move to capture the substantial market share commanded by this contemporary, user-friendly diaper design.



