| Customization: | Available |
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| After-sales Service: | Machine Installation, Calculation and Suggestion O |
| Warranty: | 1 Year |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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| Support payments in USD |
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| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
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| Design Speed | 600pcs/min |
| Stable Work Speed | 500-550pcs/min |
| Power Supply | 380V±5%,50HZ(3 phase,4lines,ground-in) |
| Installation | 345KW(excluding air compressor,glue machine) |
| Power Used | 550KW |
| Air Compressor | 0.6-0.8Mpa |
| Product weight Tolerance | ±5 |
| Qualified Rate | ≥97%(excluding glue,splice,raw jointer defectives) |
| Efficiency | ≥85% |
| Machine Size(L*W*H) | 32m*8.5m*5m |
| Working Size(L*W*H) | 35m*13m*7m |
| Machine Weight | 90Tons |
| Machine Color | Rich White(can be designed as customer's demand) |
| Machine Direction | Face the machine from left to right (can be designed as customer's demand) |
Baby Diaper Pants Machine (commonly referred to as a Pull-Up Diaper Machine or Training Pants Machine) is an innovative and fully automated high-speed production line, meticulously designed to manufacture pants-style disposable diapers. These innovative diapers showcase a unique closed, underwear-like design with flexible elastic waistbands and leg cuffs, crafted to be easily slipped on and off, enhancing toddler mobility and facilitating potty training.
| Parameter | Specification |
|---|---|
| Product Type | Pants-Style (Pull-Up) Diapers |
| Target Users | Active toddlers (for mobility) and older infants (for ease of use). |
| Key Features | Elastic waistband all around, pre-formed side seams, stretchable side panels, and a underwear-like fit. |
| Production Speed | 350 ~ 900+ pieces per minute (PPM), depending on machine model and configuration. |
| Size Range | Typically covers M, L, XL, and XXL sizes for toddlers. |
This manufacturing process is distinct from traditional tape-style diaper production, primarily due to the intricate side-sealing and pants-forming stages, which include:
Material Unwinding: This stage efficiently feeds raw materials like breathable side panel non-woven, top sheet, back sheet, pulp, SAP, and elastic threads into the production line.
Core Forming & Lamination: Similar to tape-style machines, this stage expertly forms the absorbent core (fluff & SAP), which is then laminated between layers.
Elastic Application: Precision application of waist elastics and leg elastics Experience seamless application as our components are expertly applied under tension to ensure a secure and reliable fit to the chassis, enhancing the overall product quality.
Chassis Cutting: Witness precision as the continuous laminated web is expertly cut into individual components, ready to be formed into the final product. Choose from a variety of styles with our expertly crafted rectangular or hourglass-shaped diaper chassis, designed for maximum efficiency and comfort..
Side Sealing (Crucial Step): The front and back sides of the chassis are expertly joined at the hips through cutting-edge ultrasonic bonding, or heat sealing, forming a secure and durable closed pants structure. This meticulous process ensures the creation of pre-formed side seams.
Pants Forming & Folding: Experience the efficiency as the sealed diaper is meticulously folded (typically C-fold or double-fold) to set its shape for optimal wearability.
Packaging: Upon completion, the finished pants are expertly stacked, accurately counted, and elegantly packaged into bags or flexible pouches, ready for distribution.
| Machine Station | Primary Function |
|---|---|
| Unwind Stands | Holds and feeds rolls of side-panel material, top sheet, back sheet, etc. |
| Core Forming Unit | Creates the absorbent core with precise SAP/pulp mix and placement. |
| Elastic Attachment | Applies waistband and leg elastics with controlled tension. |
| Diaper Chassis Drum | A rotating assembly where lamination and precise cutting of the individual chassis occurs. |
| Side Sealing Unit | The defining component. Uses ultrasonic horns or heat wheels to create strong, soft, and flexible side seams. |
| Pants Forming & Folding Unit | Shapes the diaper into its final pants form and folds it for packaging. |
Product Superiority: Masterfully produces the modern, easy-to-use pull-up design beloved by active toddlers worldwide for its comfort and convenience.
High Efficiency: With an integrated production line from raw material to packaged product, our machines maximize output and efficiency.
Flexibility: Our advanced machines can effortlessly produce multiple sizes and adeptly handle a variety of materials, including cloth-like back sheets.
Strong & Comfortable Seams: Our state-of-the-art ultrasonic bonding ensures seams that are not only strong and free of glue but also gentle and soft against delicate skin.
Reduced Labor: With high automation from forming to packaging, our machines significantly reduce manual handling, enhancing operational efficiency.
| Aspect | Pants Machine | Tape-Style Machine |
|---|---|---|
| Final Product | Closed, pants-like with side seams. | Open, T-shaped with refastenable side tapes. |
| Core Process | Requires side-sealing unit. | Requires tape-applicator unit. |
| Target Market | Primarily toddlers (potty training stage). | All ages, from newborns to adults. |
| Production Speed | Generally slightly slower due to sealing step. | Can be faster for standard models. |
The Baby Diaper Pants Machine represents a specialized, technologically advanced solution catering to the surging global demand for pull-up diapers. Its hallmark capability lies informing robust, comfortable side seams,making it indispensable for manufacturers seeking to excel in the toddler and active baby market segment. Investing in our reliable, efficient pants machine is a strategic move to capture a significant share in the modern, user-friendly diaper market.
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