| Customization: | Available |
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| After-sales Service: | Machine Installation, Calculation and Suggestion O |
| Warranty: | 1 Year |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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A T-Shape Baby Diaper Machine is a specialized, high-speed, fully automated production line designed to manufacture tape-style diapers in a T-shaped configuration (also known as "classic tape diapers" or "delta-wing diapers"). This is the most traditional and globally recognized diaper shape, characterized by a central absorbent core and two side wings that extend to the front for fastening. The machine integrates multiple complex processes-from non-woven unwinding to final packaging-into a single, continuous flow.
| Parameter | Typical Specification |
|---|---|
| Product Type | Standard Tape-Style Baby Diapers (T-Shape) |
| Production Speed | 400 ~ 1,000+ pieces per minute (PPM) (Modern high-end machines) |
| Diaper Size Range | Newborn (NB) to Toddler (XL), adjustable via change parts. |
| Core Technology | Full Servo Drive System for precision, flexibility, and energy efficiency. |
| Control System | PLC + HMI (Human-Machine Interface) for centralized monitoring and recipe management. |
The machine performs the following sequential operations in one integrated line:
Raw Material Unwinding:
Top Sheet (Nonwoven), Back Sheet (PE Film/Composite), Absorbent Core (Pulp & SAP), Elastics, etc., are fed from large rolls.
Core Forming & SAP Integration:
The core forming unit deposits fluff pulp and super absorbent polymer (SAP) onto a moving air-lay web to create the absorbent pad.
Layer Lamination & Elastic Application:
The top sheet, absorbent core, and back sheet are bonded.
Leg elastics and waist elastics are applied under tension and sealed.
T-Shape Cutting & Side Sealing:
The continuous web is cut into individual T-shaped diapers using a rotary die cutter.
The side seams (where the front and back wings meet) are heat-sealed or ultrasonically bonded.
Fastening System Application:
Hook tapes (PP side tapes) are automatically applied to the back wings.
The landing zone (loop material) is attached to the front panel.
Folding, Counting & Packaging:
Diapers are folded (Z-fold or C-fold), stacked, counted, and packaged into bags or boxes.
| Station/Unit | Primary Function |
|---|---|
| Unwind Stands | Holds and feeds rolls of raw materials with automatic splicing. |
| Core Forming Unit | The heart of the machine; forms the absorbent pad with precise SAP/pulp mix. |
| Elastic Attachment Unit | Applies and secures leg and waist elastics. |
| Diaper Assembly Drum | A large rotating drum where lamination, shaping, and cutting often occur. |
| Tape Applicator | Precisely places hook tapes onto the diaper wings. |
| Folding & Packaging Unit | Handles the final product formation and packing. |
High Efficiency & Output: Designed for mass production, maximizing ROI for large-scale manufacturers.
Product Consistency: Full servo control ensures each diaper is identical in size, shape, and component placement.
Flexibility & Quick Changeover: Allows production of different sizes and designs with minimal downtime.
Reduced Labor & Waste: High automation lowers manpower needs and optimizes material usage.
Integrated Quality Control: In-line sensors detect defects (e.g., missing SAP, poor seal) for automatic rejection.
| Design Speed | 600pcs/min |
| Stable Work Speed | 450-550pcs/min |
| Power Supply | 380V±5%,50HZ(3 phase,4lines,ground-in) |
| Installation | 345KW(excluding air compressor,glue machine) |
| Power Used | 550KW |
| Air Compressor | 0.6-0.8Mpa |
| Product weight Tolerance | ±5 |
| Qualified Rate | ≥97%(excluding glue,splice,raw jointer defectives) |
| Efficiency | ≥85% |
| Machine Size(L*W*H) | 38m*8m*4.5m |
| Working Size(L*W*H) | 40m*10m*6m |
| Machine Weight | 100Tons |
| Machine Color | Rich White(can be designed as customer's demand) |
| Machine Direction | Face the machine from left to right (can be designed as customer's demand) |
| Design Speed | 600pcs/min |
| Stable Work Speed | 450-550pcs/min |
| Power Supply | 380V±5%,50HZ(3 phase,4lines,ground-in) |
| Installation | 345KW(excluding air compressor,glue machine) |
| Power Used | 550KW |
| Air Compressor | 0.6-0.8Mpa |
| Product weight Tolerance | ±5 |
| Qualified Rate | ≥97%(excluding glue,splice,raw jointer defectives) |
| Efficiency | ≥85% |
| Machine Size(L*W*H) | 38m*8m*4.5m |
| Working Size(L*W*H) | 40m*10m*6m |
| Machine Weight | 100Tons |
| Machine Color | Rich White(can be designed as customer's demand) |
| Machine Direction | Face the machine from left to right (can be designed as customer's demand) |
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